3U ATR HES-FBL-HP Description

Sealed, 1" pitch, high performance dry-air 3U chassis incorporates four heat exchangers, heat pipes and air re-circulation fans inside. This conventional format chassis is ideal for applications where ambient air is laden with hostile or harmful contaminants.

Heat generated within the enclosure is conducted to the hollow sidewalls, top cover & rear panel heat exchanger where it is dissipated to the ambient environment by forced air rear fans or by vehicle platform air plenum. Integrated heat pipes provide fast passage for heat to exit the internal card-cage. Internal air recirculation fans ensure constant airflow across modules.

CM-ATR-3U/HES-FBL-HP

The 3U HES-FBL-HP chassis is available in 3, 5, 7 & 9 slot versions, supporting VPX & cPCI-S backplanes. A total PSU power of up to 825 watts may be installed. Custom modifications can be designed upon customer request.

Internal layout is divided into 4 independent metallic partitions. I/O section at the front, card-cage, PSU section & exhaust fans at the rear. This improves EMI/EMC performance & reduces PSU noise on system electronics.

Conventional "front-to-back" configuration allows for convenient appication upgrade and expansion, keeping the same PSU, Front Panel and Fan Packs across systems. The chassis card-cage is designed for wedgelock IEEE P1101.2 conduction-cooled card types.

3U Backplanes

CM 3U backplanes are low noise, full military VMEbus, VPX or cPCI-S compatible and provide fully standard bus slot & signal daisy-chain functionalities. Bus slots are tailored for 1 inch pitch standard & deliver full compatibility with 0.8 inch pitch 3U modules.

CM 3U enclosures incorporate a versatile universal ‘MCS’ slot mixed card-cage that accepts all off-the-shelf Conduction Cooled and Air Cooled 3U modules.

An alternative ‘CCS’ conduction cooled card-cage is available for conduction-cooled boards only, whereby improving thermal performance.

All 3U backplanes install specific TTL logic circuitry for driving up to 8 front panel user LED indicators.

All 3U backplanes integrate a Temperature Supervisory Unit (TSU) with panel LED (over/under temperature) that controls Power Supply & Fan operation. Remote optoisolated control switches for ‘Battle-short’ & chassis PSU ‘on/standby’ are fitted as standard.

VME64x backplanes. Conduction-cooled IEEE-1101.2 modules.
VPX backplanes conform to VITA 46 / 65 / 66 / 67 (≥10 GHz Gen 3).
Compact PCI Serial backplanes according to PICMG CPCI-S.0 R2.0 2015 / IEEE 1101 standards.

CM 3U military backplanes allow unlimited pin I/O wiring capability. Flexible top & bottom wiring integration is facilitated by a standard 25mm bottom cavity clearance.

Class 1 military power input connectors fitted on the backplane offer shock & vibration reliability interconnectivity between chassis internal modules & allows high DC current rates with low voltage drops and minimum contact heating.

3U backplanes are supplied with military conformal coating. Printed circuits boards are partially coated per MIL-I-4658C. This is carried out only in areas in which coating the product does not affect VPX, VME, cPCI or I/O connectors.

All 3U models integrate the same backplane electronics for easy switch-overs, retrofits or replacement parts.
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3U HES-FBL-HP Power Supplies

3U HES-FBL-HP chassis PSUs support a wide variety of AC/DC input voltages (MIL-STD-704 & MIL-STD-1275) and customer defined DC power output combinations up to Watts. Available in 6 different versions (A-B-C-...) to suit the demand per DC Line of standard COTS open busses.

CM-PS-3U/HES-FBL-HP

All PSU models are fitted with Power Fail Monitor, remote voltage sensing, output voltage trim-up, time-delayed protection fuses, rear fan fuse and DC/DC converter remote shutdown.

To comply with MIL-STD-461G, a high capacity integrated EMI/EMC input voltage filter is fitted as standard on all 3U models. All models integrate the same PSU and backplane electronics.

Single-phase AC PSUs are fitted with a VICOR military Filter and Autoranging Rectifier Module (FARM) to provided EMI filtering, autoranging line rectification and inrush current limiting to meet MIL-STD-461E category A1b specifications for Electromagnetic Compatibility.

200VAC 3-Phase PSU versions additionally incorporate AC/DC rectifier stage prior to the VICOR FIAM front-end modules.

DC PSUs are equipped with a VICOR military Filter and Attenuator Module (FIAM). This front-end device is fitted prior to the DC/DC converters to provide EMI filtering, inrush current limiting and transient protection.

Front-end FIAM modules are protected against DC reverse polarity. An optional reverse polarity diode may be fitted in series with power connector input pin IN (+).

3U HES-FBL-HP PSUs incorporate isolated DC/DC converters and oversized hold-up capacitors to ensure proper operation during short power line failures. Outputs are protected against short-circuit, thermal-shutdown etc. PSUs are custom made to match the enclosure mechanics.

The PSU in HES-FBL-HP models is attached to a heat exchanger panel that provides both conduction and convection cooling. Internal air recirculation dissipates heat generated by the PSU through its panel via thermal conduction to the chassis frame.

Forced air that is drawn through the heat exchangers, passing over the PSU panel external fins & exhausted, removing the majority of heat.

Rear Fan Options

3U HES-FBL-HP chassis fits twin 65 CFM Rugged Military PX2 exhaust fans as standard (-54°C to +125°C).

LED Front Panel Indicators

Up to 8 front panel LED indicators for chassis monitoring; power on/off status, system board failure, input voltage, temp., etc.

Front Panel

Custom layout with client logo, connectors & silk-screening or a general purpose panel with MIL-C-38999 connectors is supplied.

Product Flexibility

HES-FBL-HP 3-5-7-9 slot chassis install the same Front Panel, PSU & Fan Pack, making upgrades & expansion more cost effective.

Chassis Metalwork

Precision machined aeronautical aluminum with MIL-DTL-5541F chromate coating. All panels & joints incorporate EMI gaskets.

Mounting Tray

Low profile with quick release system offers easy insertion/removal capability, weight optimized with minimized dimensions.

EMI/EMC Filter

High capacity integrated EMI/EMC input voltage filter is fitted as standard on all 3U models to comply with MIL-STD-461F.

Air Recirculation

All 3U chassis incorporate a low profile internal fan pack to recirculate air, improving card-cage, PSU & module heat dissipation.

Heat Pipes

Integrated heat pipes remove heat directly from the chassis card-cage, providing an "expressway" to the ambient environment.

Capabilities

Contaminant-free enclosure
Accepts Conduction-cooled 3U Modules only
Flexible Bottom I/O wiring
In-line EMI/EMC MIL-STD-461G Filter
Up to 500W* Total Payload Power (30ºC DT)
4 Integrated Heat Exchangers
Integrated Heat Pipes (4, 8, 12 & 16)
Integrated Chassis Supervisory System (CSS)
40°C less than conventional 3U ATRs
Dramatically increases payload MTBF by 6x*
Maintenance free operation
Front panel user indicators
Integrated Rear fan guards
Independent Fan & Power Supply input voltage
Stand alone low weight ATR
Internal card-cage airflow recirculation
Military Operating Temperature (-40°C | +85°C)
Customizable to specific requirements
Low Profile Mounting Tray with quick release
Manufactured with US MIL components

* Subject to operating conditions

3U ATR HES-FBL-HP Specifications

	HES-FBL3-HP	HES-FBL5-HP	HES-FBL7-HP	HES-FBL9-HP
WIDTH	144.2 mm	144.2 mm	144.2 mm	144.2 mm
HEIGHT	257.5 mm	257.5 mm	257.5 mm	257.5 mm
DEPTH	254.6 mm	305.4 mm	356.2 mm	407 mm
WEIGHT	5.2 Kg	6.0 Kg	6.8 Kg	7.7 Kg
CPTR COEFF	ΔT/W = 0.09°C	ΔT/W = 0.075°C	ΔT/W = 0.066°C	ΔT/W = 0.060°C
SLOTS	3	5	7	9
HEAT PIPES	4 - ⌀ 8mm	8 - ⌀ 8mm	12 - ⌀ 8mm	16 - ⌀ 8mm
MAX PSU PWR	825 Watts (28 VDC 775 Watts)
PSU V-INPUT	28 VDC ±30%, 48 VDC ±30%, 72 VDC ±30%, 270 VDC ±30%, Autorange 90-132 VAC RMS & 180-264 VAC RMS 47-880 Hz, 3-Phase 200 VAC ±30% 47-880 Hz
STD BACKPLANE	3U (1" Pitch), VPX & cPCI-Serial R.2.0
BOARD FORMAT	CCS: Conduction-cooled slots only ANSI-VITA 48.2 boards
INTERNAL FAN	1 x 13.5 CFM	2 x 13.5 CFM (27 CFM)	3 x 13.5 CFM (40 CFM)	4 x 13.5 CFM (54 CFM)
EXT. REAR FAN	2 Rotron PX2
F115-400	130 CFM (Rotron PX2)
F200-400	240 CFM (Rotron PX2)
FRONT PANEL AREA	96 mm x 158 mm
CM FRONT PANEL I/O	6 Power Pins (13 Amp) & 382 I/O Pins (5 Amp)
MTBF	25° GB 82,000 Hours, 65° AIC 27,000 Hours
OPERATING TEMP	-40°C to +85°C Operating Temperature, -55°C to 100°C Storage Temperature
MOUNTING TRAY	CM-TR-3U/HES-FBL3-HP	CM-TR-3U/HES-FBL5-HP	CM-TR-3U/HES-FBL7-HP	CM-TR-3U/HES-FBL9-HP

3U ATR COTS MODELS

These highly optimized 3U chassis incorporate all proprietary technologies, features and well established mechanical & electrical solutions developed during the past 20 years.

FAC:Flow-through airflow open enclosure.

S:Standard sealed contaminant-free enclosure.

SEF-18HP:Sealed with Extended Fins + 18 Heat Pipes contaminant-free enclosure.

HES:Sealed contaminant-free enclosure fitted with 4 integrated heat exchangers as standard.

HES-FBL:Sealed, conventional front-to-back format contaminant-free enclosure fitted with 4 integrated heat exchangers as standard.

HES-FBL-HP:Sealed, conventional front-to-back format contaminant-free enclosure fitted with 4 integrated heat exchangers and heat pipes as standard.

3U ATR MIL Certificates

3U ATR Ordering Information

Generic Part Number:

CM-ATR-3U /CT /B /I /W /FP /TC /BC /CS /C

/CT Enclosure Cooling Technique

CM-ATR-3U/HES-FBL3-HP: Sealed, 3 Slot, 4 Heat Exchangers + 4 Heat Pipes.
CM-ATR-3U/HES-FBL5-HP: Sealed, 5 Slot, 4 Heat Exchangers + 8 Heat Pipes.
CM-ATR-3U/HES-FBL7-HP: Sealed, 7 Slot, 4 Heat Exchangers + 12 Heat Pipes.
CM-ATR-3U/HES-FBL9-HP: Sealed, 9 Slot, 4 Heat Exchangers + 16 Heat Pipes.

/B Backplane Type

VPX: VITA 46 Military 3U VPX Backplane (1" Pitch).
cPCI-S: Military Compact PCI Serial Backplane R2.0 (1" Pitch).

/I PSU Input Power Voltage

28VDC: 28 VDC Input.
48VDC: 48 VDC Input.
72VDC: 72 VDC Input.
270VDC: 270 VDC Input.
90-264VAC: Autorange 90-264 VAC @ 47-880 Hz Input.
200VAC-3Ph: 200 VAC 3 Phase @ 47-880 Hz Input.

/W Power Supply Unit

A-475W: 28 VDC* (+5 VDC @ 40A, +3.3 VDC @ 22A, ±12 VDC @ 8A).
A-575W: All PSUs* (+5 VDC @ 40A, +3.3 VDC @ 22A, ±12 VDC @ 12A).
A-675W: 28 VDC* (+5 VDC @80A, +3.3 VDC @22A, ±12 VDC @ 8A).
A-775W: All PSUs* (+5 VDC @80A, +3.3 VDC @22A, ±12 VDC @12A).
B-450W: 28 VDC* (+5 VDC @ 20A, +3.3 VDC @ 45A, ±12 VDC @ 8A).
B-550W: All PSUs* (+5 VDC @ 20A, +3.3 VDC @ 45A, ±12 VDC @ 12A).
B-564W: 28 VDC* (+5 VDC @20A, +3.3 VDC @80A, ±12 VDC @ 8A).
B-664W: All PSUs* (+5 VDC @20A, +3.3 VDC @80A, ±12 VDC @12A).
C-475W: 28 VDC* (+5 VDC @ 20A, +3.3 VDC @ 22A, +12 VDC @ 16A, -12 VDC @ 8A).
C-575W: All PSUs* (+5 VDC @20A, +3.3 VDC @22A, +12 VDC @21A, -12 VDC @12A).
C-775W: 28 VDC* (+5 VDC @20A, +3.3 VDC @22A, +12 VDC @41A, -12 VDC @8A).
C-825W: All PSUs* (+5 VDC @20A, +3.3 VDC @22A, +12 VDC @41A, -12 VDC @12A).
D-550W: 28 VDC* (+5 VDC @40A, +3.3 VDC @45A, ±12 VDC @8A).
D-650W: All PSUs* (+5 VDC @40A, +3.3 VDC @45A, ±12 VDC @12A).
E-550W: 28 VDC* (+5 VDC @20A, +3.3 VDC @45A, +12 VDC @16A, -12 VDC @8A).
E-650W: All PSUs* (+5 VDC @20A, +3.3 VDC @45A, +12 VDC @21A, -12 VDC @12A).
F-575W: 28 VDC* (+5 VDC @40A, +3.3 VDC @22A, +12 VDC @16A, -12 VDC @8A).
F-675W: All PSUs* (+5 VDC @40A, +3.3 VDC @22A, +12 VDC @21A, -12 VDC @12A).
S-575W: SOSA (+3.3 VDC @22A, +12 VDC @41A).

All PSUs* = All PSUs except 28 VDC input
28 VDC* = 28 VDC input only

/FP Front Panel Layout

CMP: Standard CM front panel fitted with MIL-C-38999 connectors.
UDP: User defined front panel layout (requires customer drawing).

/TC Chassis Top Cover

HETC: Heat Exchanger Top Cover. No Wiring clearance (Fitted as standard).

/BC Chassis Bottom Cover

SBC: Standard Bottom Cover. Wiring clearance below backplane 50mm. (Fitted as standard)

/CS Chassis Card-cage Slot

CCS: Conduction cooled Card-cage Slots (Conduction-cooled Boards Only).

/F Rear-mounted Fan Assembly

F115-400: 2x 65 CFM Rotron PX2 Military Fans fitted for 115 VAC @ 400Hz.
F200-400: 2x 120 CFM Rotron PX2 Military Fans fitted for 200 VAC 3-phase @ 400Hz.

/C Chassis Color

B: Black, G: Navy Grey, E: Army Dark Earth, W: White, R: Red, PT: Platinum, YW: Yellow, GN: Green, BLU: Dark Blue, CR: Chromate MIL-C-5541 or O: Other (user defined).

Part Number Example:

CM-ATR-3U/HES-FBL5-HP/VPX/90-264VAC/C-575W/UDP/HETC/SBC/CCS/F115-400/YW

5 slot, 3U Avionics Enclosure.
Sealed, conventional front-to-back ATR with 4 Heat Exchangers, top cover, sidewalls & rear panel + Heat Pipes.
5 slot, 3U VPX backplane.
115VAC @ 400 Hz input power supply.
C-575W Power Supply (+5VDC @ 20A, 3.3VDC @ 22A, +12VDC @ 21A, -12VDC @ 12A).
User defined front panel layout (requires customer drawing).
Heat Exchanger Top Cover. Wiring clearance 13mm.
Standard Bottom Cover. Wiring clearance below backplane 50mm.
Conduction Card-cage Slots (Conduction-cooled Boards Only).
2x 65 CFM 115 VAC @ 400 Hz Military Fan.
Enclosure color is black.

3U ATR with 4 Heat Exchangers and Heat Pipes